第四章

Chapter 4: Extreme Scenarios and Disaster Emergency Plan (Emergency Response Plan - ERP)

In response to the Philippines' unique tropical typhoons, heavy rains and waterlogging, and the impact of high-frequency surges on the old power grid, the following highest-level disaster prevention procedures have been established.

4.1 Typhoon & Flood Protocol

4.1.1 Meteorological warning stage: 48 hours before typhoon landfall (Pre-Typhoon)

Cloud action (Level 1 scheduling): CoreTect operation and maintenance center automatically delineates the units affected by the typhoon path (PAGASA warning signal No. 2 and above). Issue a "Force Charge" command to the inverter and increase the SOC lower limit to 80% to ensure that the battery is fully charged before the grid is paralyzed.

On-site action: The system automatically sends SMS/Telegram alerts to customers and contractors, requiring customers to check whether the rainproof shutters of outdoor cabinets are locked and to clean leaves and gutters within 2 meters of the cabinets.

4.1.2 Disaster occurrence stage: severe flooding (During Flood)

Emergency fuse mechanism: If the customer reports that water is about to cover the bottom of the cabinet 10 cm (reaching the bottom cable entry hole).

Primary action: The operation and maintenance center remotely forcibly shuts down the inverter and BMS charging and discharging.

On-site actions: Instruct customers to wear insulating rubber boots, immediately pull down the DC MCCB and AC main switch at the highest point of the cabinet, unplug the 12V power supply plug of the 4G DTU gateway, and completely cut off all live circuits in the cabinet.

4.1.3 Post-Typhoon Recovery Power Supply Mechanism (Post-Typhoon Recovery - Fatal Red Line)

Absolute prohibition: It is strictly prohibited for customers to close the switch and send electricity by themselves after the water recedes! Warranty will be void if the machine explodes due to illegal startup!

Mandatory Survey: A CoreTect engineer must come to your site with a 1000V megger.

安规验证:

1. Open the cabinet and visually inspect the internal sediment and water stains. If there is moisture, use an industrial hot air blower to dry it.

2. Conduct a strict insulation resistance test (the insulation resistance of the positive and negative poles to ground must be > 2MΩ).

3. After all indicators meet the standards, release the LOTO safety lock and monitor the site for 30 minutes before evacuating.



4.2 Initial rescue and on-site isolation protocol for battery thermal runaway (Thermal Runaway Protocol)

Trigger conditions: CoreTect Cloud issues a P1 level fatal alarm (cell temperature > 75°C and continues to rise), or on-site personnel report that the cabinet emits a "hissing" pressure release sound accompanied by acrid white smoke (highly toxic hydrogen fluoride gas).

5 Steps to Life and Death Operations

1. It is absolutely forbidden to open the door blindly!

Once the internal battery core thermally loses control and releases flammable gas, opening the cabinet door to introduce fresh oxygen will instantly cause an extremely terrifying deflagration phenomenon.

2. It is absolutely forbidden to splash with water!

It is strictly prohibited to use ordinary water pipes or foam fire extinguishers to spray high-voltage cabinets. This will cause a large-scale short circuit in the entire station and cause fatal electric shocks to personnel!

3. Cut off peripheral energy:

Immediately cut off the AC main gate of the grid-connected main distribution box far away from the cabinet, and physically isolate the external power grid from continuing to supply power to the faulty inverter.

4. Fire intervention and poison gas protection:

Clear away all persons within 15 meters of the surrounding area (evacuate to an upwind outlet, inhalation of hydrogen fluoride gas will burn the lungs).

Call the Philippine Fire Bureau (BFP) immediately and inform them that the source of the fire is the "Lithium-ion Battery System (LFP)", which requires professional sand burial or continuous large-scale water mist cooling.

If the cabinet is equipped with an aerosol/perfluorohexanone (Novec 1230) automatic fire extinguishing device, confirm that it has automatically fired (thick white smoke will emit).

5. 48-hour physical isolation (Quarantine) after disaster:

Thermal runaway has the characteristic of "re-ignition". After the open fire is extinguished, no one is allowed to come close to clearing the rubble within 48 hours. 48 hours later, a CoreTect expert team equipped with gas masks came to conduct accident identification (RCA investigation) and harmless transfer of hazardous waste.

第四章

第 4 章:极端场景与灾难应急预案 (Emergency Response Plan - ERP)

针对菲律宾特有的热带强台风、暴雨内涝及老旧电网高频浪涌冲击,建立以下最高级防灾规程。

4.1 台风与严重洪涝灾害预案 (Typhoon & Flood Protocol)

4.1.1 气象预警阶段:台风登陆前 48 小时 (Pre-Typhoon)

云端动作 (Level 1 调度):CoreTect 运维中枢自动圈定受台风路径(PAGASA 预警信号 No.2 及以上)影响的机组。向逆变器下发“强制满充指令 (Force Charge)”,并提高 SOC 下限至 80%,确保电网瘫痪前电池满电备战。

现场动作:系统自动向客户及包工头发送 SMS/Telegram 警示,要求客户检查室外机柜防雨百叶窗是否锁死,清理机柜周围 2 米内的树叶和排水沟。

4.1.2 灾害发生阶段:严重内涝 (During Flood)

紧急熔断机制:若客户报告积水即将漫过机柜底部 10 厘米(达到底部进线孔位置)。

首要动作:运维中心远程强制关闭逆变器及 BMS 充放电。

现场动作:指导客户穿戴绝缘橡胶靴,立即拉下机柜最高处的直流总闸(DC MCCB)和交流总闸,拔掉 4G DTU 网关的 12V 供电插头,彻底切断机柜内所有带电回路。

4.1.3 灾后恢复送电机制 (Post-Typhoon Recovery - 致命红线)

绝对禁令:严禁客户在水退后自行合闸送电!违规开机导致的炸机不予质保!

强制勘测:必须由 CoreTect 工程师携带 1000V 兆欧表上门。

安规验证:

1. 打开机柜,肉眼排查内部泥沙、水渍。若有水汽,使用工业热风机吹干。

2. 进行严格的绝缘阻抗测试(正负极对地绝缘电阻必须 > 2MΩ)。

3. 全部指标达标后,解除 LOTO 安全锁,现场监控开机 30 分钟无异常,方可撤离。



4.2 电池热失控初期扑救与现场隔离规程 (Thermal Runaway Protocol)

触发条件:CoreTect Cloud 发出 P1 级致命报警(单体温度 > 75℃ 且持续上升),或现场人员报告机柜发出“嘶嘶”泄压声并伴有刺鼻白烟(氟化氢剧毒气体)。

生死操作 5 步法

1. 绝对禁止盲目开门!

一旦内部电芯热失控释放可燃气体,此时打开柜门引入新鲜氧气,会瞬间引发极其恐怖的爆燃现象

2. 绝对禁止用水泼洒!

严禁使用普通水管或泡沫灭火器喷洒高压机柜,将导致全站大面积短路并对人员造成致命电击!

3. 切断外围能源:

立即切断远离机柜的并网总配电箱交流主闸,从物理上隔绝外部电网持续向故障逆变器供电。

4. 消防干预与毒气防护:

清空周边 15 米内所有人员(疏散至上风口,氟化氢气体吸入会灼伤肺部)。

立即拨打菲律宾消防局(BFP),并告知起火源为 "Lithium-ion Battery System (LFP)",需使用专业沙土掩埋或持续大量水雾降温。

若机柜内配备气溶胶 / 全氟己酮 (Novec 1230) 自动灭火装置,确认其已自动击发(浓密白烟喷出)。

5. 灾后 48 小时物理隔离 (Quarantine):

热失控具有“复燃 (Re-ignition)”特性。明火扑灭后,48 小时内绝对禁止人员靠近清理废墟。48小时后,由配备防毒面具的 CoreTect 专家组上门进行事故鉴定 (RCA 调查) 及危废无害化转运。

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